In the ink printing industry, the precision of production processes and the complexity of equipment place extremely high demands on cleaning operations. From ink preparation to final printing, every step faces challenges such as ink residue, solvent penetration, and oil contamination. Scientifically selecting suitable cleaning consumables not only improves cleaning efficiency and reduces operating costs but is also critical for protecting equipment lifespan and ensuring print quality. This article provides an in-depth analysis of cleaning product selection strategies across five key production stages, helping enterprises achieve efficient production.
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Ink Production Stage: Handling Highly Penetrative Chemical Liquids
During raw material mixing and tank cleaning, it is essential to promptly remove high-viscosity ink and volatile solvents to prevent equipment corrosion and environmental contamination.
Recommended Consumables
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Multi-purpose wiping cloth: Nonwoven fabric made from polyester fiber and wood pulp, featuring high wet and dry strength, suitable for rough surface cleaning and oil removal.
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Heavy-duty oil-absorbent wipes: Made from advanced Meltblown materials, quickly absorb multiple times their weight in oil, with minimal lint shedding.
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Chemical absorbent cotton: Quickly absorbs chemical spills on floors, reducing solvent evaporation and slip hazards.
Technical Tips
Choose materials resistant to solvent corrosion (such as polyester, wood pulp, and PP blends) to avoid fiber shedding contaminating raw materials.
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Plate Making and Printing Stage: Trace-Free Cleaning of Precision Equipment
Ink residue on printing rollers and ink transfer rollers directly impacts print accuracy, requiring a balance between cleaning strength and equipment protection.
Recommended Consumables
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Ultra-soft wiping cloth: New nonwoven fabric made of polyester and viscose, preventing scratches on chrome rollers, ideal for removing fine ink particles on printing plates.
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Multi-purpose wiping cloth: Made from PP and wood pulp, characterized by low lint generation, high wet and dry strength, and strong water absorption.
Operational Advice
Use with 70% isopropanol solution to improve ink dissolution and reduce drying time.
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Screen Printing Stage: The Ultimate Requirement for Mesh Cleaning
Clogged mesh holes are a common problem. Traditional cotton cloths often leave fibers behind, while strong solvents may damage photoresist layers.
Solutions
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Multi-purpose wiping cloth: Can absorb ink particles larger than 5 μm, reducing mesh clogging.
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Multi-functional wiping cloth: Used with eco-friendly water-based cleaners to clean both sides of mesh simultaneously.
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Heavy-duty oil-absorbent wipes: Suitable for wiping larger oily areas, rapidly absorbing multiple times their weight in oil.
Data Reference
Tests show using professional wiping cloths can improve mesh cleaning efficiency by 40% and extend service life by 30%.
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Equipment Maintenance Stage: Combination of Multi-functional Consumables
Maintenance requires dealing with lubricants, hydraulic oil, cured ink, and other contaminants.
Consumable Combination
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Mesh degumming cloth: Made of polyester and viscose with a unique mesh design, effectively removing glue and reducing particulate contamination.
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Multi-purpose wiping cloth: Low lint, ideal for cleaning equipment oil stains.
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Oil absorbent cotton: Preferred for absorbing oily spills on floors and benches, with high absorption capacity.
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Digital Printing Stage: Precise Cleaning in Cleanroom Environments
Clogged nozzles are a major cause of failure in UV printers; traditional cloth fibers can worsen this issue.
Advanced Solutions
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Cleanroom oil absorbent wipes: Remove oil stains while preventing lint and dust residue to protect print quality.
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Cleanroom wiping cloth: Complies with Class 10,000 to 100 cleanroom standards, with edge lint less than 0.5 mg/m², ideal for printhead maintenance.
Conclusion
With industry upgrades, competition in the ink printing sector has extended to detailed production management. By establishing standardized cleaning procedures and equipping with professional consumables, companies can reduce comprehensive operating costs by 3%-8% and keep unplanned downtime under 2%. Selecting cleaning consumables is no longer a simple procurement task but a core technical decision to improve production efficiency.